Cracks in your building’s foundation might seem like a small problem, but they could be a ticking time bomb for the structure’s stability.
The Belle Grove Maintenance Facility in Middletown, VA, faced a similar challenge when the concrete slab floor began to crack and shift, threatening the foundation of the building.
This project spotlight explains how LUX Foundation Solutions used polyurethane foam concrete lifting to level the floor and seal the cracks using Flexy Seal, restoring safety and preventing further damage in Middletown and surrounding areas like Winchester, Stephens City, and Front Royal.
The Issue: Cracked and Shifting Slab
The Belle Grove Maintenance Facility’s floor was experiencing significant cracking and shifting, causing uneven surfaces throughout the concrete slab. If left unaddressed, this ongoing movement would lead to more extensive cracks, greater foundation damage, and increased repair costs. Worse, it seriously threatened the building’s overall structural stability and safety.
The underlying cause? Over time, the soil beneath the slab had shifted, creating voids that weakened the structure and caused uneven settling. Stabilizing the slab and preventing further deterioration was crucial to avoid more severe damage, not only for the Middletown, VA facility but also for similar structures across Winchester, Stephens City, and Front Royal.
Our Solution
Our team followed a comprehensive concrete repair process to resolve the issue and restore stability to the facility’s concrete slab. Each step ensured the slab was lifted and leveled, the cracks sealed, and the foundation was secured for long-term use.
Polyurethane Foam Concrete Lifting
Step 1: Assessment of the Slab Floor Using a Precision Meter
The first step involved assessing the extent of the slab’s sinking using a precision meter device that accurately measures the sunken areas. The LUX team determines the exact points where the slab has shifted and where the most significant voids exist.
Step 2: Drilling Strategic Holes
After the assessment, small holes were drilled into the concrete slab at the identified points. These holes provided access for the polyurethane foam injection, targeting the areas most affected by the sinking.
Step 3: Injecting Polyurethane Foam
High-density closed-cell polyurethane foam was injected through the pre-drilled holes.
As the foam expanded beneath the slab, it filled voids, stabilized the ground, and gently lifted the concrete back to its original level. This polyurethane foam concrete lifting technique provides robust, long-term support to prevent future shifting and offers a reliable solution for concrete floor lifting.
Step 4: Monitoring Slab Movement
A dial indicator was used during installation to measure slab movement. This helps us determine if we are lifting the slab accurately and ensures the process is progressing in the right direction.
Crack Sealing with Polyflex
Step 5: Sealing Cracks with Polyflex
Once the slab was stabilized, we addressed both pre-existing and newly formed cracks. We carefully ground down any uneven areas to eliminate tripping hazards.
Next, Polyflex, a polyurethane sealant, was applied to seal all cracks. This durable sealant prevents moisture from penetrating the concrete and protects against future damage and cracks, maintaining the slab’s integrity. The combined approach of repairing shifting slabs and sealing the cracks ensured long-lasting stability.
Step 6: Clean-Up
After the repair work was completed, our team ensured the area was left clean and tidy. We removed any debris from the drilling, grinding, and sealing process, leaving the facility ready for immediate use.
The Results: A Restored and Stable Foundation
By the end of the project, the slab was successfully lifted and leveled, ensuring the facility’s foundation was stable once again. The polyurethane foam concrete lifting provided the necessary support to prevent future shifting, while the polyurethane sealant (Polyflex) offered a long-lasting solution to keep the cracks sealed and protected.
The maintenance facility’s floor is now level, structurally sound, and safe for daily use. Our work restored not only safety but also ensured long-term stability, providing the facility with years of extended use and preventing costly future repairs.
At LUX Foundation Solutions, we’re committed to providing efficient and lasting solutions to foundation issues, and our work at Belle Grove is a testament to our expertise. Whether you’re in Middletown, Winchester, or other areas in the Shenandoah Valley, we’re ready to assist with your concrete lifting and foundation repair needs.
Secure Your Home or Building’s Foundation Today
Don’t let small cracks turn into big problems. Cracks or shifting in your foundation can escalate quickly, leading to costly repairs if left untreated. At LUX Foundation Solutions, we specialize in providing lasting, high-quality foundation and concrete repair solutions like polyurethane foam concrete lifting and crack sealing to protect your property.
Contact us today for a free estimate, and let our expert team help you restore safety and stability to your home or facility. We proudly serve Middletown, Winchester, Northern Virginia, Shenandoah Valley, North Central Virginia, West Virginia, and nearby areas. Call us at 540-508-8587 or complete our online form to request a professional assessment.
Don’t wait—let LUX Foundation Solutions protect your property and prevent future damage.
Commonly Asked Questions
What causes concrete slabs to crack and shift?
Concrete slabs can crack and shift due to several factors, including soil settlement, poor compaction, and changes in moisture levels. Over time, soil beneath the slab can shift or erode, creating voids that cause the concrete to settle unevenly. Natural wear and tear or structural loads can also contribute to cracks and shifting.
Concerned about cracks or shifting in your concrete slab? Contact LUX Foundation Solutions for a thorough inspection and effective repair solutions.
How can I tell if my concrete slab needs repair?
Signs that your concrete slab may need repair include visible cracks, uneven surfaces, and shifting or settling of the slab. If you notice any of these issues, addressing them promptly is important to prevent further damage and more costly repairs.
Not sure if your slab needs repair? Call us at 540-508-8587 or for a professional assessment.
What is polyurethane foam injection, and how does it work?
Polyurethane foam injection is a repair method for lifting and stabilizing concrete slabs. This technique involves injecting high-density polyurethane foam through small holes drilled into the slab. As the foam expands, it fills voids beneath the concrete, stabilizes the ground, and lifts the slab back to its original level.
Interested in polyurethane foam injection for your concrete slab? Contact us to learn more about this effective concrete repair method.
How long does the polyurethane foam injection process take?
The polyurethane foam injection process is typically completed within a few hours, depending on the size and complexity of the job. The foam cures quickly, often within a few hours to a day, allowing you to use the area soon after the repair is finished.
Need a quick and efficient concrete repair solution? Contact the LUX expert team for a fast and effective polyurethane foam injection service.
Are there any benefits to using polyurethane foam for concrete repair?
Yes, polyurethane foam offers several benefits, including:
Quick Curing Time: Foam cures rapidly, allowing for minimal downtime.
Durability: Provides long-lasting stability and support for the slab.
Minimal Disruption: The process involves minimal excavation and disruption to your property.
Precision: Foam injection allows for precise lifting and leveling of the slab.
Cost-Effective: Compared to traditional concrete repair methods, polyurethane foam is more affordable and efficient, saving you money on long-term maintenance and repairs.
Want to experience the benefits of polyurethane foam injection? Contact us for expert concrete repair services.
What is Polyflex, and why is it used for crack sealing?
Polyflex is a polyurethane sealant used to seal cracks in concrete. It is highly durable and flexible, allowing it to expand and contract with the concrete as it settles. This flexibility prevents moisture from penetrating the cracks and minimizes future deterioration.
Do you need reliable crack sealing for your concrete? LUX Foundation Solutions uses Polyflex for durable, long-lasting results. Contact us for more information.
How much does concrete repair with polyurethane foam injection cost?
The cost of concrete repair can vary based on the size of the area, the extent of the damage, and the complexity of the repair. For an accurate estimate, it’s best to contact a professional for an assessment.
LUX Foundation Solutions offers free estimates to provide you with a clear understanding of the costs involved. Additionally, we understand that foundation repairs can be a significant investment. That’s why we offer flexible financing options to make the process more manageable and affordable.
Contact us for a free estimate and learn more about our financing options to help with your budget.
Did you find this helpful? Spread the word to help others dealing with cracked or shifting concrete slabs! To learn more, check out our comprehensive home foundation repair guide.
